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01 Apr 2025

Process

09:00 - 10:30

Training Workshop

Managing Steam Methane Reformers for Improved Components' Reliability & Serviceable Life

Will cover the applicable elevated temperature damage mechanisms, how to avoid them & how to prolong the life of critical components such as catalyst tubes, manifolds & pigtails.

This workshop is appropriate for anyone who has responsibility for a steam methane reformer including Plant leaders, Process engineers, Mechanical Integrity engineers, Fixed Equipment Inspectors.

Products:

Mechanical/Maintenance

09:00 - 10:30

Training Workshop

Steam Turbine & Compressor Maintenance and Operations Training

Products:

10:30 | Networking Break and Exhibition

Process

11:00 - 12:30

Training Workshop

Designing and Operating your SMR to Reduce Failures

The design of a steam methane reformer (SMR) furnace is typically based on ideal, uniform heat transfer.  Real life is rarely ideal, though.  And many SMRs have been operating for 30, 40, 50 years or more, often at a capacity that is significantly higher than original – hardly ideal anymore.  Therefore, this training looks at:          

  • How do you design an SMR for improved reliability?
  • What can you do if your SMR suffers from non-uniformity?

BD Energy Systems has designed and revamped dozens of SMRs to address these issues, among other design challenges.  This presentation will include real-life examples from the speakers’ experience.

Products:

Mechanical/Maintenance

11:00 - 12:30

Training Workshop

Diagnosing and Resolving Resonance in Rotating Equipment

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 15:00

Training Workshop

Potassium Carbonate CO2 Removal Training

Products:

Mechanical/Maintenance

13:30 - 15:00

Training Workshop

High Pressure Boiler Operations, Troubleshooting and Waterside Failure Analysis

Products:

13:30 - 15:00

Training Workshop

High Pressure Boiler Operations, Troubleshooting and Waterside Failure Analysis: Failure Analysis - what can happen when operating outside of the recommended parameters

Products:

15:00 | Networking Break and Exhibition

Process

15:30 - 16:30

Training Workshop

Learnings from Incidents in Operation of Hot Potassium Carbonate CO2 Removal Units

Products:

Mechanical/Maintenance

15:30 - 16:30

Training Workshop

Microbial Fouling in Cooling Water Systems: Challenges and Best Practices for the Chemical Industry

facilitated by Nalco Water

Products:

16:30 | Opening Reception and Exhibition

02 Apr 2025

Keynote

09:00 - 09:05

Welcome Video and Speech

presented by CRU

Products:

09:05 - 09:10

Message from the Committee

Products:

09:10 - 09:50

Global Opportunities and Lessons Learned from US Inflation Reduction Act

presented by Johnson Matthey

Products:

09:50 - 10:30

Low Carbon Strategy at LSB Industries

presented by LSB Industries

Products:

10:30 | Networking Break and Exhibition

Main Hall

11:00 - 11:40

TBA

Products:

11:40 - 12:20

Global Outlook for Nitrogen

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 14:00

Unusual fire beneath a steam methane reforming furnace

Products:

Mechanical/Maintenance

13:30 - 14:00

SMR Convective Waste Heat Boiler Tube Failures Due to Inadequate Flow Regimes

presented by HRST Inc.

Products:

14:00 - 14:30

Hydrogen Plant Reformer Multiple Tube Failure Due to Overheating

Products:

14:30 - 15:00

Successful Start-up of an European Ammonia Plant Following Replacement of Obsolete Bayonet and Fire-Tube Boilers with Casale-Arvos Double-Tube Design

Products:

14:00 - 14:30

Hydrogen Firing: Navigating Opportunities and Complexities

presented by John Zink

Products:

14:30 - 15:00

Plant Expansions with Thin Film Nanocomposite membranes

presented by LG Water

Products:

15:00 | Networking Break and Exhibition

Process

15:30 - 16:00

Low Carbon Methanol from Captured Carbon Dioxide

presented by Celanese

Products:

Mechanical/Maintenance

15:30 - 16:00

Modernization of Synthesis Gas Compressor & Steam Turbine in Fertilizer Plant by Footprint Replacement

Products:

16:00 - 16:30

Utilizing Carbon-Rich Pipeline Feedstock to Boost Methanol Production

presented by Clariant and Koch Industries

Products:

16:30 - 17:00

Turning Energy Blue with Zero Emissions CO2

presented by BASF

Products:

16:00 - 16:30

Significant Operation, Integrity and Cost Benefits Derived from Completing a Deep Dive Analysis of Your Catalyst Tube Inspection Data

Products:

16:30 - 17:00

Residual Life Assessment of Catalyst Tubes: A Case Study after 10 Years of Service

Products:

18:00 | Networking event

03 Apr 2025

Process

09:00 - 09:30

Phosphate Hideout in Boiler Systems

presented by Natgasoline

Products:

09:30 - 10:00

Reduction of Operating Costs in an Ammonia Plant Using a Customized Non-Phosphorus Cooling Water Treatment Program

presented by Veolia and Koch Industries

Products:

Mechanical/Maintenance

09:00 - 09:30

The First Successful Installation of Mechanical Plugs in a Pool Condenser

Products:

09:30 - 10:00

Data Driven Approach to Unplanned Maintenance at Hydrogen Gas Plants

presented by Jacobs Engineering Group

Products:

10:00 - 10:30

Low Temperature Shift (LTS) Catalyst Reduction – Case Studies & Best Practices

presented by Johnson Matthey

Products:

10:00 - 10:30

Improving your Post Review of your Turnaround to Eliminate Shortcomings and Ensure Future Success

Products:

10:30 | Networking Break and Exhibition

Process

11:00 - 11:30

Intrinsic Safety Enhancement of Startup Furnace at Ammonia Synthesis Loop

Products:

11:30 - 12:00

Operational Excellence Through State-of-the-Art Operator Training and Certification

Products:

Mechanical/Maintenance

11:00 - 11:30

Using Virtual Assembly and Maintenance Digital Twins for Turnarounds

Products:

11:30 - 12:00

Steam Saving and Reliability Improvement with Restriction Orifice Control Oil Modification in CO2 Compressor and Turbine System Urea Pusri IIB

Products:

12:00 - 12:30

Innovative Catalyst Solutions for Safe Ammonia Production: Commercial Performance of UNICAT’s Magcat Catalyst

presented by Unicat Catalyst Technologies LLC

Products:

12:00 - 12:30

Remaining Life Assessment of High-Pressure Steam Piping Using API 579 Creep Level-II Fitness for Service Assessment

presented by Fauji Fertilizer Company

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 15:00

Training Workshop

Cooling Water Basic Chemistry

presented by Veolia

Products:

Mechanical/Maintenance

13:30 - 15:00

Training Workshop

Urea CO2 Stripping Plants Troubleshooting Workshop

Products:

15:00 | Final Networking: Join us for drinks in the bar

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The times indicated are in Central Standard Time (CST)

Process

09:00 - 10:30

Training Workshop

Managing Steam Methane Reformers for Improved Components' Reliability & Serviceable Life

Will cover the applicable elevated temperature damage mechanisms, how to avoid them & how to prolong the life of critical components such as catalyst tubes, manifolds & pigtails.

This workshop is appropriate for anyone who has responsibility for a steam methane reformer including Plant leaders, Process engineers, Mechanical Integrity engineers, Fixed Equipment Inspectors.

View More

Products:

Mechanical/Maintenance

09:00 - 10:30

Training Workshop

Steam Turbine & Compressor Maintenance and Operations Training

Products:

10:30 | Networking Break and Exhibition

Process

11:00 - 12:30

Training Workshop

Designing and Operating your SMR to Reduce Failures

The design of a steam methane reformer (SMR) furnace is typically based on ideal, uniform heat transfer.  Real life is rarely ideal, though.  And many SMRs have been operating for 30, 40, 50 years or more, often at a capacity that is significantly higher than original – hardly ideal anymore.  Therefore, this training looks at:          

  • How do you design an SMR for improved reliability?
  • What can you do if your SMR suffers from non-uniformity?

BD Energy Systems has designed and revamped dozens of SMRs to address these issues, among other design challenges.  This presentation will include real-life examples from the speakers’ experience.

View More

Products:

Mechanical/Maintenance

11:00 - 12:30

Training Workshop

Diagnosing and Resolving Resonance in Rotating Equipment

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 15:00

Training Workshop

Potassium Carbonate CO2 Removal Training

Products:

Mechanical/Maintenance

13:30 - 15:00

Training Workshop

High Pressure Boiler Operations, Troubleshooting and Waterside Failure Analysis

Products:

13:30 - 15:00

Training Workshop

High Pressure Boiler Operations, Troubleshooting and Waterside Failure Analysis: Failure Analysis - what can happen when operating outside of the recommended parameters

Products:

15:00 | Networking Break and Exhibition

Process

15:30 - 16:30

Training Workshop

Learnings from Incidents in Operation of Hot Potassium Carbonate CO2 Removal Units

Products:

Mechanical/Maintenance

15:30 - 16:30

Training Workshop

Microbial Fouling in Cooling Water Systems: Challenges and Best Practices for the Chemical Industry

facilitated by Nalco Water

View More

Products:

16:30 | Opening Reception and Exhibition

Keynote

09:00 - 09:05

Welcome Video and Speech

presented by CRU

View More

Products:

09:05 - 09:10

Message from the Committee

Products:

09:10 - 09:50

Global Opportunities and Lessons Learned from US Inflation Reduction Act

presented by Johnson Matthey

View More

Products:

09:50 - 10:30

Low Carbon Strategy at LSB Industries

presented by LSB Industries

View More

Products:

10:30 | Networking Break and Exhibition

Main Hall

11:00 - 11:40

TBA

Products:

11:40 - 12:20

Global Outlook for Nitrogen

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 14:00

Unusual fire beneath a steam methane reforming furnace

Products:

Mechanical/Maintenance

13:30 - 14:00

SMR Convective Waste Heat Boiler Tube Failures Due to Inadequate Flow Regimes

presented by HRST Inc.

View More

Products:

14:00 - 14:30

Hydrogen Plant Reformer Multiple Tube Failure Due to Overheating

Products:

14:30 - 15:00

Successful Start-up of an European Ammonia Plant Following Replacement of Obsolete Bayonet and Fire-Tube Boilers with Casale-Arvos Double-Tube Design

Products:

14:00 - 14:30

Hydrogen Firing: Navigating Opportunities and Complexities

presented by John Zink

View More

Products:

14:30 - 15:00

Plant Expansions with Thin Film Nanocomposite membranes

presented by LG Water

View More

Products:

15:00 | Networking Break and Exhibition

Process

15:30 - 16:00

Low Carbon Methanol from Captured Carbon Dioxide

presented by Celanese

View More

Products:

Mechanical/Maintenance

15:30 - 16:00

Modernization of Synthesis Gas Compressor & Steam Turbine in Fertilizer Plant by Footprint Replacement

Products:

16:00 - 16:30

Utilizing Carbon-Rich Pipeline Feedstock to Boost Methanol Production

presented by Clariant and Koch Industries

View More

Products:

16:30 - 17:00

Turning Energy Blue with Zero Emissions CO2

presented by BASF

View More

Products:

16:00 - 16:30

Significant Operation, Integrity and Cost Benefits Derived from Completing a Deep Dive Analysis of Your Catalyst Tube Inspection Data

Products:

16:30 - 17:00

Residual Life Assessment of Catalyst Tubes: A Case Study after 10 Years of Service

Products:

18:00 | Networking event

Process

09:00 - 09:30

Phosphate Hideout in Boiler Systems

presented by Natgasoline

View More

Products:

09:30 - 10:00

Reduction of Operating Costs in an Ammonia Plant Using a Customized Non-Phosphorus Cooling Water Treatment Program

presented by Veolia and Koch Industries

View More

Products:

Mechanical/Maintenance

09:00 - 09:30

The First Successful Installation of Mechanical Plugs in a Pool Condenser

Products:

09:30 - 10:00

Data Driven Approach to Unplanned Maintenance at Hydrogen Gas Plants

presented by Jacobs Engineering Group

View More

Products:

10:00 - 10:30

Low Temperature Shift (LTS) Catalyst Reduction – Case Studies & Best Practices

presented by Johnson Matthey

View More

Products:

10:00 - 10:30

Improving your Post Review of your Turnaround to Eliminate Shortcomings and Ensure Future Success

Products:

10:30 | Networking Break and Exhibition

Process

11:00 - 11:30

Intrinsic Safety Enhancement of Startup Furnace at Ammonia Synthesis Loop

Products:

11:30 - 12:00

Operational Excellence Through State-of-the-Art Operator Training and Certification

Products:

Mechanical/Maintenance

11:00 - 11:30

Using Virtual Assembly and Maintenance Digital Twins for Turnarounds

Products:

11:30 - 12:00

Steam Saving and Reliability Improvement with Restriction Orifice Control Oil Modification in CO2 Compressor and Turbine System Urea Pusri IIB

Products:

12:00 - 12:30

Innovative Catalyst Solutions for Safe Ammonia Production: Commercial Performance of UNICAT’s Magcat Catalyst

presented by Unicat Catalyst Technologies LLC

View More

Products:

12:00 - 12:30

Remaining Life Assessment of High-Pressure Steam Piping Using API 579 Creep Level-II Fitness for Service Assessment

presented by Fauji Fertilizer Company

View More

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 15:00

Training Workshop

Cooling Water Basic Chemistry

presented by Veolia

View More

Products:

Mechanical/Maintenance

13:30 - 15:00

Training Workshop

Urea CO2 Stripping Plants Troubleshooting Workshop

Products:

15:00 | Final Networking: Join us for drinks in the bar

Process

09:00 - 10:30

Training Workshop

Managing Steam Methane Reformers for Improved Components' Reliability & Serviceable Life

Will cover the applicable elevated temperature damage mechanisms, how to avoid them & how to prolong the life of critical components such as catalyst tubes, manifolds & pigtails.

This workshop is appropriate for anyone who has responsibility for a steam methane reformer including Plant leaders, Process engineers, Mechanical Integrity engineers, Fixed Equipment Inspectors.

Products:

Mechanical/Maintenance

09:00 - 10:30

Training Workshop

Steam Turbine & Compressor Maintenance and Operations Training

Products:

10:30 | Networking Break and Exhibition

Process

11:00 - 12:30

Training Workshop

Designing and Operating your SMR to Reduce Failures

The design of a steam methane reformer (SMR) furnace is typically based on ideal, uniform heat transfer.  Real life is rarely ideal, though.  And many SMRs have been operating for 30, 40, 50 years or more, often at a capacity that is significantly higher than original – hardly ideal anymore.  Therefore, this training looks at:          

  • How do you design an SMR for improved reliability?
  • What can you do if your SMR suffers from non-uniformity?

BD Energy Systems has designed and revamped dozens of SMRs to address these issues, among other design challenges.  This presentation will include real-life examples from the speakers’ experience.

Products:

Mechanical/Maintenance

11:00 - 12:30

Training Workshop

Diagnosing and Resolving Resonance in Rotating Equipment

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 15:00

Training Workshop

Potassium Carbonate CO2 Removal Training

Products:

Mechanical/Maintenance

13:30 - 15:00

Training Workshop

High Pressure Boiler Operations, Troubleshooting and Waterside Failure Analysis

Products:

13:30 - 15:00

Training Workshop

High Pressure Boiler Operations, Troubleshooting and Waterside Failure Analysis: Failure Analysis - what can happen when operating outside of the recommended parameters

Products:

15:00 | Networking Break and Exhibition

Process

15:30 - 16:30

Training Workshop

Learnings from Incidents in Operation of Hot Potassium Carbonate CO2 Removal Units

Products:

Mechanical/Maintenance

15:30 - 16:30

Training Workshop

Microbial Fouling in Cooling Water Systems: Challenges and Best Practices for the Chemical Industry

facilitated by Nalco Water

Products:

16:30 | Opening Reception and Exhibition

Keynote

09:00 - 09:05

Welcome Video and Speech

presented by CRU

Products:

09:05 - 09:10

Message from the Committee

Products:

09:10 - 09:50

Global Opportunities and Lessons Learned from US Inflation Reduction Act

presented by Johnson Matthey

Products:

09:50 - 10:30

Low Carbon Strategy at LSB Industries

presented by LSB Industries

Products:

10:30 | Networking Break and Exhibition

Main Hall

11:00 - 11:40

TBA

Products:

11:40 - 12:20

Global Outlook for Nitrogen

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 14:00

Unusual fire beneath a steam methane reforming furnace

Products:

Mechanical/Maintenance

13:30 - 14:00

SMR Convective Waste Heat Boiler Tube Failures Due to Inadequate Flow Regimes

presented by HRST Inc.

Products:

14:00 - 14:30

Hydrogen Plant Reformer Multiple Tube Failure Due to Overheating

Products:

14:30 - 15:00

Successful Start-up of an European Ammonia Plant Following Replacement of Obsolete Bayonet and Fire-Tube Boilers with Casale-Arvos Double-Tube Design

Products:

14:00 - 14:30

Hydrogen Firing: Navigating Opportunities and Complexities

presented by John Zink

Products:

14:30 - 15:00

Plant Expansions with Thin Film Nanocomposite membranes

presented by LG Water

Products:

15:00 | Networking Break and Exhibition

Process

15:30 - 16:00

Low Carbon Methanol from Captured Carbon Dioxide

presented by Celanese

Products:

Mechanical/Maintenance

15:30 - 16:00

Modernization of Synthesis Gas Compressor & Steam Turbine in Fertilizer Plant by Footprint Replacement

Products:

16:00 - 16:30

Utilizing Carbon-Rich Pipeline Feedstock to Boost Methanol Production

presented by Clariant and Koch Industries

Products:

16:30 - 17:00

Turning Energy Blue with Zero Emissions CO2

presented by BASF

Products:

16:00 - 16:30

Significant Operation, Integrity and Cost Benefits Derived from Completing a Deep Dive Analysis of Your Catalyst Tube Inspection Data

Products:

16:30 - 17:00

Residual Life Assessment of Catalyst Tubes: A Case Study after 10 Years of Service

Products:

18:00 | Networking event

Process

09:00 - 09:30

Phosphate Hideout in Boiler Systems

presented by Natgasoline

Products:

09:30 - 10:00

Reduction of Operating Costs in an Ammonia Plant Using a Customized Non-Phosphorus Cooling Water Treatment Program

presented by Veolia and Koch Industries

Products:

Mechanical/Maintenance

09:00 - 09:30

The First Successful Installation of Mechanical Plugs in a Pool Condenser

Products:

09:30 - 10:00

Data Driven Approach to Unplanned Maintenance at Hydrogen Gas Plants

presented by Jacobs Engineering Group

Products:

10:00 - 10:30

Low Temperature Shift (LTS) Catalyst Reduction – Case Studies & Best Practices

presented by Johnson Matthey

Products:

10:00 - 10:30

Improving your Post Review of your Turnaround to Eliminate Shortcomings and Ensure Future Success

Products:

10:30 | Networking Break and Exhibition

Process

11:00 - 11:30

Intrinsic Safety Enhancement of Startup Furnace at Ammonia Synthesis Loop

Products:

11:30 - 12:00

Operational Excellence Through State-of-the-Art Operator Training and Certification

Products:

Mechanical/Maintenance

11:00 - 11:30

Using Virtual Assembly and Maintenance Digital Twins for Turnarounds

Products:

11:30 - 12:00

Steam Saving and Reliability Improvement with Restriction Orifice Control Oil Modification in CO2 Compressor and Turbine System Urea Pusri IIB

Products:

12:00 - 12:30

Innovative Catalyst Solutions for Safe Ammonia Production: Commercial Performance of UNICAT’s Magcat Catalyst

presented by Unicat Catalyst Technologies LLC

Products:

12:00 - 12:30

Remaining Life Assessment of High-Pressure Steam Piping Using API 579 Creep Level-II Fitness for Service Assessment

presented by Fauji Fertilizer Company

Products:

12:30 | Networking Lunch and Exhibition

Process

13:30 - 15:00

Training Workshop

Cooling Water Basic Chemistry

presented by Veolia

Products:

Mechanical/Maintenance

13:30 - 15:00

Training Workshop

Urea CO2 Stripping Plants Troubleshooting Workshop

Products:

15:00 | Final Networking: Join us for drinks in the bar

Download 01 Apr 2025 Agenda Download Complete Agenda